Specialising in fracturing solutions

Welcome to AusFrac, where technology drives efficiency. Fracturing solutions engineered to exceed industry standards, providing performance and reliability for your energy projects.

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About

Pioneering the future of fracturing solutions

At AusFrac, we are committed to transforming the hydraulic fracturing industry through innovative and environmentally responsible solutions. Our mission is to enhance operational efficiency while minimising environmental impact, ensuring that the future of energy extraction is both sustainable and effective.

Founded by industry veterans with a deep passion for innovation, AusFrac has rapidly emerged as a leader in the fracturing sector. Our dedicated research and development team, led by experts in the field, continually advances our product offerings to meet the evolving demands of the industry, setting new standards for safety, performance, and environmental stewardship.

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Our Mission

Leading innovation in fracturing solutions

At AusFrac, we stand at the forefront of fracturing solutions, proudly operating out of Melbourne, Australia. With a legacy of 40 years in chemical manufacturing, we specialize in the production of environmentally responsible completion fluids, custom formulations, and advanced laboratory services tailored to meet the evolving demands of the energy sector.

  1. Australian Excellence: As a Melbourne-based company, AusFrac combines local expertise with global reach. Our cutting-edge technologies, currently utilized in the USA’s oil and gas industry, are now available to meet the specific needs of the Australian market.
  2. Environmental Leadership: Our commitment to sustainability is evident in our unique formulations, including the only Australian-manufactured resin-coated proppant. We also offer innovative solutions like hydrocarbon “cleaning” systems, which enable environmentally responsible completion projects.
  3. Logistical Flexibility: AusFrac's internal transport system ensures reliable and flexible delivery options. We fully comply with the NHVR’s Chain of Responsibility (COR) laws, giving our clients peace of mind that their operations meet the highest regulatory standards.

Experience the AusFrac Difference—Innovative, Reliable, and Sustainable.

What we offer
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Products

Innovating for excellence in fracturing solutions

Discover our comprehensive range of high-performance fracturing products, meticulously engineered to optimise well stimulation and enhance operational efficiency. Whether you require environmentally responsible completion fluids, resin-coated proppants, or custom formulations, our products are designed to meet the highest industry standards while driving innovation and sustainability in the energy sector.

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* Select a product below to get more detailed product information.
  1. Ausfracbreak 150 - Liquid enzyme high strength
  2. Ausfracbreak 250 - Ammonia persulfate
  3. Ausfracbreak 260 - Powdered sodium bromate
  4. Ausfracbreak 400 - Slurried high temp
  5. Ausfracbreak 450 - Slurried low temp

Services

Delivering expertise and tailored solutions for optimal fracturing performance

Research and development

AusFrac's R&D is carried out in collaboration with Prime Eco Group in Sugar Land, Texas, where a state-of-the-art laboratory, staffed by experienced technical personnel in fracturing stimulation, is available for direct customer consultation, including video conferencing. This facility is equipped with advanced instruments such as Fann 50 and Fann 35 for viscosity testing, electro scan microscopes, and tools for testing emulsion stability, particle settlement, and high-temperature conditions. Recent advancements include the development of new polymers for fracturing and enhancements in the stability and performance of guar slurry solutions.

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Quality Assurance and Certification

All products supplied by AusFrac undergo a rigorous two-step conformance check. Initial testing is conducted at our Carrum Downs laboratory, followed by further testing of an express-freighted batch sample in Texas. Once both laboratories confirm conformance, the product is released to the customer. Each batch is meticulously tested for viscosity, solids (if required), stability, and pH. Upon successful testing, a QA sheet and a Certificate of Analysis (COA) are produced for delivery.

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Transport Solutions

AusFrac operates its own fleet of trucks, providing nationwide service across Australia. We offer flexible pricing, including freight, to a depot or site as requested by the customer. Our fleet and drivers fully comply with Chain of Responsibility (COR) requirements, ensuring that all goods are transported according to the National Transport Code. If necessary, drivers can also be inducted on-site.

Resin-Coated Proppants

Our proppants are independently tested to ensure optimal performance. The resin consists of 100% solid flake resin at a 2-5% addition rate, with calcium stearate and Hexamine added to improve flowability and curing rates. These resin-coated proppants are classified as hot-covered, mulled materials.

Frequently asked questions

Find answers to the most common questions

  1. Yes, AusFrac specialises in creating custom formulations to meet the specific needs of our clients. Our advanced laboratory services and experienced technical personnel ensure that we can develop and supply tailored solutions that address unique challenges in fracturing stimulation projects.

  2. The recommended dosage varies depending on the specific product and application. Each product's data sheet provides dosage guidelines based on factors like fluid type, temperature, and pH levels. It is crucial to conduct testing to determine the optimal dosage for your specific conditions.

  3. Most AusFrac products should be stored in a cool, dry place, away from direct sunlight and external heat sources. The recommended storage temperatures can vary, so it’s important to consult the product data sheet. Some products may require agitation if freezing occurs or if they have been stored for an extended period.

  4. Always read and understand the Material Safety Data Sheet (MSDS) before handling any AusFrac product. Use appropriate personal protective equipment (PPE) such as gloves, goggles, and protective clothing. Avoid direct contact with skin and eyes, and ensure proper ventilation when handling chemicals.

  5. If a product freezes, it should be warmed to the recommended temperature and agitated before use. For products stored outside of the recommended conditions, check the product data sheet for specific instructions. It is advisable to perform a small-scale test to ensure the product still performs as expected.

  6. Conducting tests such as pH checks, dosage optimisation, and compatibility tests with other chemicals in your system is crucial before using AusFrac products. These tests help ensure that the product performs effectively under your specific conditions and prevents potential issues during application.

  7. Some AusFrac products may not be compatible with certain metals, such as mild steel, or specific types of plastics. Refer to the product data sheet for detailed information on suitable and unsuitable materials to avoid corrosion or other issues.

  8. In the event of a spill or leak, contain the material immediately and clean it up using appropriate absorbent materials. Dispose of the waste in accordance with local, state, and federal regulations. Always refer to the product’s MSDS for specific spill handling procedures.

  9. The shelf life of AusFrac products varies, with many having a recommended shelf life of six months to two years when stored in unopened containers under optimal conditions. Always check the product data sheet for specific shelf life information and storage guidelines.

  10. Some AusFrac products are designed for high-temperature applications, while others may degrade at elevated temperatures. It is important to consult the product data sheet to determine the suitability of the product for high-temperature use and to follow any recommended usage guidelines.

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